Costain news

Transformation At Gatwick

18 January 2010

At Gatwick Airport, Costain is engaged in a number of projects designed to make it easier for travellers to enjoy the experience when they fly in or out from the summer of 2010.
 
Costain is currently constructing two infrastructure projects forming part of Gatwick's North Terminal Landside Development Programme.  The £20million North Terminal Interchange (NTI) will see a new passenger interchange facility and station constructed for the train that shuttles between the North and South Terminals. The £5million North Terminal Forecourt (NTF) project, meanwhile, involves remodelling roads to improve vehicle capacity in front of the terminal and meet new airport security requirements.

Construction of the new train station for the NTI required demolition of the existing station structure then building a replacement around the existing tracks.  The works immediately adjacent to the tracks have been undertaken within a five-month possession of the railway infrastructure.  Construction involves installation of 250 piles, 30 pile caps, 850 tonnes of structural steelwork, 3000 m² of inflated ETFE roofing, a vertical transportation system, plus associated mechanical, electrical and building management systems.  Features within the new station will include two 75 metre long travelators, two escalators and 10 new lifts, says Brendan Conlon, Project Director for the NTI & NTF projects.

The new structure will provide direct access from the arrivals and departures concourses within the airport terminal building to the new train station, multi-storey car parks 5 and 6, the passenger pick-up and set-down facilities and the adjacent Sofitel Hotel.

Although it will have rain screens and wind protection, plus shelter from existing buildings such as the adjacent multi-storey car park, the new station will essentially be open-sided. At around 100 metres long by 60 metres wide and 20 metres high "it will provide a clean, light, airy, low maintenance space that will provide the airport's passengers with an impressive first impression of the terminal building," says Conlon.

In terms of complexities, the proximity of other, operational airport facilities is "a significant engineering challenge", he says. 

"At the east side there is the airport hotel and we are literally digging up their front doorstep and reconstructing their hotel reception area. To the south, the new structural steelwork is just 30cm away from the existing multi-storey car park. Immediately to the west is the existing road and passenger drop-off and pick-up point.  To the north are temporary buildings for airport engineering and maintenance staff.  The only barrier between us and the public and airport operations is the site perimeter hoarding."

As if that is not enough, airport engineering workshops and engineering maintenance facilities occupied the lower floor of the original station building. This section of the building is fully retained and incorporated within the new structure and is directly beneath the demolition and subsequent new build works. This section of the building remained occupied by airport operations staff until September 2009.

Work on the station began last April and, although some delays have led to re-sequencing of the work, Conlon is confident the projects will be completed and handed over on schedule.  The first contract milestone to be met was handing back the first train track to the train operator on 20 January. The completion of the NTI is planned for 30 April 2010. 

Alongside this work, the North Terminal Forecourt project involves realignment and re-construction of the existing airport roads, plus drop-off zones and bus lay-by facilities and provides a minimum 30 metre security buffer zone between public vehicles and the front of the terminal building. The NTF project is primarily to improve airport passenger capacity and increased security in the light of the abortive terrorist attack on Glasgow Airport two years ago when a vehicle tried to ram into the terminal building's frontage.

Through a combination of open communication with all stakeholders and a pro-active and flexible approach adopted by Costain and Gatwick Airport, the site team has been able to deliver this prestigious project with minimal disruption to ongoing airport operations, the public and stakeholders.