Costain news

Going Green In Manchester

13 July 2010

The Costain team at the Greater Manchester Waste project is now over the halfway mark in its efforts to help make Greater Manchester a greener region.

Costain is undertaking the work under a £397million contract signed in April 2009 to revitalise the municipal waste treatment infrastructure for Greater Manchester Waste Disposal Authority (GMWDA) - the largest municipal waste contract in Western Europe.

The contract covers the design and build of 42 facilities spread across 27 sites. These include 24 household waste recycling centres (12 of which are being completely redeveloped), five Mechanical Biological Treatment (MBT) plants, three In-Vessel Composting plants, one Materials Recovery Facility, seven Transfer Loading Stations and two Green Waste facilities.   

By the end of May, Costain had handed over 25 of the facilities as weather conditions that had hampered progress over the winter improved. Indeed, one plant, the Bredbury Parkway household recycling centre, was handed over no less than four months early. A further five sites are scheduled to be completed by the end of the year.

At the MBTs, work is now moving from the civils stage to plant installation.

As rubbish moves through the treatment process metals are removed for recycling, while paper and plastics are shredded to form a fuel for power stations.

The remaining materials are fed through the anaerobic digestion process to recover gas, which then powers on-site Combined Heat and Power Plants to produce electricity to run the facility, exporting the excess back in to the National Grid.

Increasing waste segregation capabilities and recycling is the main priority at the household waste recycling centres, which are being redeveloped to make them easier for the public to use, as well as providing better working conditions for their workforces.

With work taking place on existing sites throughout the region, a major complexity of the project has been the need often to construct new buildings in close proximity to existing facilities that must be kept operational.

Project Director, John Boyd, commented: "Another commendable achievement by the team has been maintaining all existing facilities in a fully operational state, open to members of the public and, in some cases, dealing with more than 500 vehicle movements a day whilst completely rebuilding the facility."

GMWDA handles some 1.3 million tonnes of municipal waste per year. A major aim behind the new contract will be to increase the amount of material recycled from more than 30% last year to at least 50% of all waste by 2015.